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Created with Pixso. High Speed Wire Extrusion Line 1500m/min for PVC and TPE Materials with φ1.2mm-φ5mm Diameter

High Speed Wire Extrusion Line 1500m/min for PVC and TPE Materials with φ1.2mm-φ5mm Diameter

Brand Name: Kunbo
MOQ: 1
Payment Terms: L/C,T/T,D/P,D/A
Detail Information
Place of Origin:
China
Name:
Automotive Wire High Speed Extrusion Production Line
Keyword:
Extrusion Production Line
Application:
Extrusion Of PVC And TPE Materials
Applicable Conductor:
0.22mm²--6mm²
Finished Outer Diameter:
φ1.2mm-φ5mm
Design Speed:
1500m/min
Double-head Coiling Machine:
Max1000m/min
Double-reel Semi-automatic Take-up:
Max1000m/min
Packaging Details:
Different packaging methods are adopted according to different modes of transport.
Highlight:

5mm wire extrusion line

,

6mm wire extrusion line

,

5mm cable extrusion line

Product Description
Automotive Wire High Speed Extrusion Production Line 1500m/min
This automated production line is specially designed for manufacturing wires and cables, enabling continuous insulation coating of metal conductors (copper/aluminum). The system can be integrated with KPS cone-shaped reel fully automatic wire take-up machines, double-head coiling machines, and double-reel semi-automatic wire take-up machines.
Applications
The production line is suitable for single-color, single-color strip, double-color strip, and full-cover extrusion of thermoplastic insulation materials including PVC, PP, PE, XLPE, and low-smoke halogen-free compounds. It meets the requirements for German, Japanese, Korean, Italian, and other automotive wire insulation extrusion standards.
Technical Specifications
Suitable conductor: 0.22mm²–6mm² Finished outer diameter: φ1.2mm-φ5mm Line speed (KPS take-up): Max 1500m/min Line speed (Double-head coiling): Max 1000m/min Line speed (Double-reel semi-automatic): Max 1000m/min
Extruder Specifications
Screw specification (mm) Φ50 Φ70 Φ80 Φ90 Φ100 Φ120 Φ150
Maximum screw speed (rpm) 120 120 110 90 80 70 60
PVC output (kg/h) 100 180 280 360 430 500 800
PE output (kg/h) 50 90 140 180 200 280 400
PP output (kg/h) 40 90 110 140 - - -
Aspect ratio (L/D) (24-26):1
Drive power (kW AC) 22 45 55 75 90 132 160
Barrel temperature zones 4 4 5 5 6 7 8
Screw specification (mm) φ35 φ40 φ50 φ65
Mechanical type Reclining/horizontal Reclining/horizontal Horizontal Horizontal
Maximum screw speed (rpm) 60/120 60/120 120 110
PVC output (kg/h) 20/30 20/35 100 160
PE output (kg/h) 10/25 14/30 50 75
PP output (kg/h) 14/25 16/30 40 80
Drive power (kW AC) 5.5/11 5.5/15 22 45
Barrel temperature zones 3 3 4 4
Maintenance Guidelines
  • Regular Cleaning: Clean the extruder regularly to prevent buildup of debris, dust, or melted material using manufacturer-recommended tools and solvents
  • Inspect Wear Parts: Check screws, barrels, nozzles, and dies for wear and replace as needed to maintain production quality
  • Lubrication: Lubricate moving parts according to manufacturer specifications to reduce friction and prevent breakdowns
  • Temperature Calibration: Regularly calibrate temperature settings to ensure accurate melting and extrusion
  • Electrical Inspection: Check heaters, sensors, and controls for damage or malfunction
  • Safety Verification: Ensure all safety features including emergency stops, guards, and interlocks are functional
  • Operator Training: Train personnel on proper usage and maintenance procedures
  • Record Keeping: Maintain detailed maintenance logs for tracking and planning
  • Follow Manufacturer Guidelines: Adhere to specific maintenance recommendations for your extruder model
  • Emergency Preparedness: Have contingency plans and spare parts available for unexpected breakdowns