Brand Name: | Kunbo |
Model Number: | EXT65 EXT90 EXT120 |
MOQ: | 1 |
Payment Terms: | L/C, T/T, D/P, D/A |
Silicone Wire Insulation/Sheath Extrusion Line 80m/min
Silicone rubber cable has the characteristics of high temperature resistance, cold resistance, acid and alkali resistance and corrosive gas resistance, waterproof, etc. The cable structure is soft, radiation is convenient, the electrical performance is stable in high cold/high temperature (-60℃ - 180℃) environment, the anti-aging performance is outstanding, and the service life is long. It is widely used in metallurgy, power, petrochemical, electronics, automobile manufacturing and other industries.
Cooling System: Post-extrusion, the coated wire is guided through a cooling system, typically a water bath, which rapidly cools and solidifies the insulation or sheathing. This stage is crucial for setting the material and ensuring that the cable maintains its dimensional accuracy. An efficient cooling system prevents deformations and ensures that the finished cable meets the required physical and electrical standards.
Capstan: The capstan plays a vital role in controlling the speed and tension of the cable as it moves through the extrusion line. This control is essential for achieving uniform winding on the take-up reel, preventing cable stretching or compressing, and ensuring that the cable’s physical properties remain consistent.
Take-up Reel: At the end of the line, the take-up reel collects the finished cable, winding it neatly for storage and subsequent handling. This component is essential for maintaining the quality of the cable post-production, ensuring that it is free from tangles or kinks and ready for testing, packaging, or distribution.
Application
Mainly used for the extrusion production of various high-temperature silicone wires and cables and silicone pipes;
Features
Adopt KB 2.0 intelligent control system + Siemens IPC3000 + 19-inch industrial control screen + S7-1200PLC + a full set of online detection instruments to realize automatic control of the production process (wire diameter), conductor preheating, head vacuuming, three-stage infrared heating rapid shaping, uniformity of post-air heating and automatic lifting of the vulcanization furnace are process means to ensure process quality, avoiding the occurrence of pores in the extrusion of silicone rubber cables, lack of sulfur during startup and shutdown, and other phenomena that affect quality. The perfect process formula management is a strong guarantee for your product consistency and standardized production management, reducing dependence on people to a minimum.
Specification
Extruder model | EXT65 | EXT90 | EXT120 |
Conductor specification | 0.35-10mm2 | 16-120mm2 | 35-400mm2 |
Inlet specification | Φ0.6-Φ6mm | Φ5-Φ15mm | Φ8-Φ26mm |
Finished outer diameter | Φ1.3-Φ8mm | Φ6-Φ18mm | φ9-φ28mm |
Screw speed (rpm) | 50 | 40 | 40 |
Aspect ratio (L/D) | 12:1 | ||
Drive power (kWAC) | 15 | 18.5 | 30 |
Insulation material | Silicone Rubber | Silicone Rubber | Silicone Rubber |
Extrusion volume | 100kg/h | 280kg/h | 400kg/h |
Line speed | Max100m/min | Max100m/min | Max100m/min |