16-120mm2 Silicone Rubber Wire Extrusion Line with 80m/min Speed for High-Temperature Cable Production

This silicone wire insulation and sheath extrusion line operates at speeds up to 80m/min, designed for high-efficiency production of high-temperature silicone cables and pipes. The system incorporates advanced automation and process control to ensure consistent quality and reliability in cable manufacturing.

Extruders are essential devices in cable manufacturing that transform raw materials into structured components. They process thermoplastic or thermosetting materials into continuous or rigid final products, forming either the cable's core or insulating sheath. The extrusion process involves heating materials to soften them, then forcing them through a die to achieve the desired shape and size.

This highly automated process controls critical parameters including temperature, pressure, and rotational or linear speed. These factors directly influence the final product's physical properties such as electrical conductivity, mechanical load bearing capacity, and endurance. The extruder is arguably the most significant machine in cable production, determining the properties of finished cables while enabling reliable mass production.

Modern extrusion technology allows manufacturers to produce cables that meet specific industry requirements for various applications, resulting in more trustworthy and effective cable products.

Silicone rubber cables offer exceptional performance characteristics including:

• High temperature resistance (operating range: -60℃ to 180℃)
• Cold resistance and flexibility in low-temperature environments
• Resistance to acids, alkalis, and corrosive gases
• Waterproof properties
• Soft, flexible structure for easy installation
• Stable electrical performance in extreme temperatures
• Superior anti-aging performance and long service life

These cables are widely used in metallurgy, power generation, petrochemical, electronics, and automotive manufacturing industries.

Primarily used for extrusion production of various high-temperature silicone wires, cables, and silicone pipes.

• KB 2.0 intelligent control system with Siemens IPC3000 interface
• 19-inch industrial control screen with S7-1200PLC
• Complete set of online detection instruments for automatic process control
• Conductor preheating and head vacuuming systems
• Three-stage infrared heating for rapid shaping
• Uniform post-air heating and automatic vulcanization furnace lifting
• Process quality assurance preventing pores in silicone rubber cable extrusion
• Elimination of sulfur deficiency during startup and shutdown
• Comprehensive process formula management for product consistency
• Standardized production management minimizing human dependency