Brand Name: | Kunbo |
Model Number: | EXT65 EXT90 EXT120 |
MOQ: | 1 |
Payment Terms: | L/C, T/T, D/P, D/A |
Silicone Wire Insulation/Sheath Extrusion Line 80m/min
Extrusion is a widely used manufacturing process in the cables and wires industry. It involves shaping a material by forcing it through a die under pressure. Cable extrusion machines play a crucial role in this process, ensuring precise and efficient production of high-quality cables. In this article, we will explore the working principle, components, and advantages of cable extrusion machines.
Working Principle of Cable Extrusion Machine
Cable extrusion machines operate based on the principle of melting and shaping raw materials into desired cable shapes. The process begins with feeding raw materials, typically plastic or rubber compounds, into the extruder barrel. Inside the barrel, the material is heated to a molten state through the use of heating elements. The molten material is then forced through a die, which provides the desired shape and size to the extruded cable.
Silicone rubber cable has the characteristics of high temperature resistance, cold resistance, acid and alkali resistance and corrosive gas resistance, waterproof, etc. The cable structure is soft, radiation is convenient, the electrical performance is stable in high cold/high temperature (-60℃ - 180℃) environment, the anti-aging performance is outstanding, and the service life is long. It is widely used in metallurgy, power, petrochemical, electronics, automobile manufacturing and other industries.
Application
Mainly used for the extrusion production of various high-temperature silicone wires and cables and silicone pipes;
Features
Adopt KB 2.0 intelligent control system + Siemens IPC3000 + 19-inch industrial control screen + S7-1200PLC + a full set of online detection instruments to realize automatic control of the production process (wire diameter), conductor preheating, head vacuuming, three-stage infrared heating rapid shaping, uniformity of post-air heating and automatic lifting of the vulcanization furnace are process means to ensure process quality, avoiding the occurrence of pores in the extrusion of silicone rubber cables, lack of sulfur during startup and shutdown, and other phenomena that affect quality. The perfect process formula management is a strong guarantee for your product consistency and standardized production management, reducing dependence on people to a minimum.
Specification
Extruder model | EXT65 | EXT90 | EXT120 |
Conductor specification | 0.35-10mm2 | 16-120mm2 | 35-400mm2 |
Inlet specification | Φ0.6-Φ6mm | Φ5-Φ15mm | Φ8-Φ26mm |
Finished outer diameter | Φ1.3-Φ8mm | Φ6-Φ18mm | φ9-φ28mm |
Screw speed (rpm) | 50 | 40 | 40 |
Aspect ratio (L/D) | 12:1 | ||
Drive power (kWAC) | 15 | 18.5 | 30 |
Insulation material | Silicone Rubber | Silicone Rubber | Silicone Rubber |
Extrusion volume | 100kg/h | 280kg/h | 400kg/h |
Line speed | Max100m/min | Max100m/min | Max100m/min |